Design-Services

No Cost – Development

BlueSky Mast has design specialist on staff willing to work with qualified customers to offer “no cost” initial consultation and design services for even the most challenging applications. We will review your requirements, help determine proper placement and design criteria and then quickly design an initial 3-D mock up for review by your staff, saving you the time and expense. Contact our Specialist Today.

3-D Modeling and Design

All of our “Proof of Concept” designs are mocked up utilizing the latest modeling software that insures that tolerances and constraints are adhered to during the initial design. Once the design is completed, we can quickly render the design in a 3-D model that can be used for further discussions and delivered in a variety of formats for easy incorporation into your presentation. This enables the end customer to get an initial look and feel for the proposed solution without having to waste time and invest in expensive prototyping.

Prototyping and Fabrication

We provide rapid prototyping and fabrication capabilities for all mounts and accessories that we design so that we can ensure the best quality materials are used and everything is manufactured to the tightest tolerances. We can design, prototype and ship faster than most companies can deliver a standard part.

OEM / Production

Once all design and testing has been completed, we can provide full production capability based on your requirements. We do offer OEM capability for large volume customers that would like to have a customized solution for their line of products. For OEM opportunities please contact our sales team today.

 
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Custom Solution #1

Requirement:

Develop Manual Tilt Capability for High Capacity Line of Sight Antenna

Solution: 
Created a custom plate that utilized a screw drive for tilt capability from the ground that could be mounted to AL2 Standard Mast.  This allowed the mast to be rotated from the ground for horizontal alignment and then utilized a rope and screw drive that could then be used to provide fine tuning vertical alignment for a 5 mile Point-to-Point high capacity data link.  Customer completed successful test at Dugway Proving Ground for US Army..

Total Development Time: 16 Days

 
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Custom Solution #2

Requirement:

Develop Base Node for Aggregation of Wireless Video Streams

Solution: 
Created a framework that utilized specially designed 360 degree swivel arms for custom antennas to allow for full directional capability on an AL2 Standard Mast.  Each antenna could be individually adjusted to point at the far end node while maintain the recommended separation between antennas for frequency separation.

Total Development Time: 8 Days

 
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Custom Solution #3

Requirement:

Develop Light Tower with Video for Border Security Application

Solution
Created a set of custom mounts that utilized the roller on the AL2 Winching System so that all four high intensity LED lights could be independently rotated and adjusted based on physical requirements of the area being monitored.  Used for proof of concept testing for Boeing Border Security Initiative.

Total Development Time: 23 Days

 
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Custom Solution #4

Requirement:

Develop Adapter for In-Line Rotor

 Solution: 
Created an inline adapter that allows for varying sizes of pipes to be inserted into it so that multiple rotors can be used on either an AL1 or AL2 Standard Mast.  The adapter utilized turn knobs so that the pipe could be easily inserted and removed for quick deployments.  Also developed a plate for rotors with flat bottom mounts.

Total Development Time: 8 Days

 
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Custom Solution #5

Requirement:

Develop Mounting Brackets for Antenna Array

Solution
Created an a set of brackets that easily slipped over the center mast on an AL1 Standard Mast  so that all 6 panel antennas could be deployed in an 60 degree sectored array.     The top pole easily slipped on and off the mast so that the antennas could be pre-mounted and stored as a single unit for easy deployment in the field with no tools necessary

Total Development Time: 18 Days

 
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Custom Solution #6

Requirement:

Develop Adjustable Tilt Bracket for Flat Panel and Radio

Solution: 
Utilizing the roller assembly on an AL2 Winching Series Mast, we created an adjustable tilt plate for the 2 foot panel antenna. We then developed a solid plate and bracket that allowed the radio be deployed next to the panel and easily removed with a simple pull pin. The configuration allows up to 2 antennas and radios to be deployed on the same roller assembly..

Total Development Time: 6 Days

 
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Custom Solution #7

Requirement:

Develop Video Platform for Pelco Camera and IR Illuminators

Solution
Created a custom plate that could be mounted to the top of an AL2 Standard Mast that allowed the Pelco Camera and Pan Tilt unit to be center deployed on the top of the mast.  The plate also utilized custom designed swivel mounts that allowed the IR illuminators to be adjusted to provide 360 degree coverage below the camera.

Total Development Time: 10 Days

 

CONTACT US

Let us help you configure a mast that best meets your requirements today!

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Vertical Markets

Military RF Communications

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Wireless Data Communications


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Video Surveillance and Security

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Portable Power Solutions

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Lightning & Grounding Protection

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Mobile Weather Stations

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Custom Applications

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And More......




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